Lean Management – Green Belt

In today's dynamic business landscape, organizations are continually seeking ways to enhance efficiency and productivity while eliminating wasteful processes. At IIPD Global, we understand the crucial role that Capacity Planning plays in achieving these goals. Our comprehensive course on Capacity Planning and Lean Management equips participants with the knowledge and tools needed to make a substantial impact on their organizations.

Who Should Attend?

Our course is tailor-made for individuals who are committed to improving their organizations. It's designed for:

  • Managers
  • Supervisors
  • Executives
  • Team Leaders
  • Quality Staff
  • Manufacturing Engineers
  • Floor/Process Personnel

Whether you're already engaged in process improvement or looking to implement Lean principles for the first time, this course will provide you with valuable insights and skills.

Course Outline

The course spans five intensive days, ensuring that participants have ample time to absorb and apply the knowledge and techniques presented.

Module 1 – Operations Management and Capacity Planning

  • Supply Chain SCOR model
  • SCOR attributes related to Capacity planning
  • Determinants of effective capacity
  • Key decisions in production capacity planning
  • Determining capacity bottlenecks and required investments
  • Determining Capacity
  • Methods of Work Order Scheduling
  • Load Leveling
  • OEE

Module 2 – Understanding Lean Management  

  • About Lean
  • History behind Lean
  • Toyota Production Systems
  • The Toyota Precepts
  • Module 3 – Liker's Toyota Way  
  • Philosophy
  • Process
  • People and Partners
  • Problem-Solving

Module 4 – The TPS House  

  • The Goals of TPS
  • The First Pillar: Just In Time ( JIT}
  • The Second Pillar: Jidoka
  • (Error-Free Production}
  • Kaizen (Continuous Improvement}
  • The Foundation of the House

Module 5 – The Five Principles of Lean Business  

  • Value - Applying the Kano Model
  • Value Stream – Identifying Wastes
  • Flow – Types of Causes
  • Pull – Simplifying Complexity
  • Seek Perfection – Continuous Improvement

Module 6 – The Improvement Toolkit  

  • Gemba
  • Genchi Genbutsu
  • Womack's Principle
  • Kaizen 

Our course is a holistic journey through the world of Capacity Planning and Lean Management, designed to empower you with the knowledge and skills needed to drive positive change in your organization. Join us at IIPD Global and unlock the power of Lean Management today.

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